Modernization of RDF combustion processes and improvement of exhaust gas composition thumbnail image

Modernization of RDF combustion processes and improvement of exhaust gas composition

This project focuses on the retrofit of existing RDF incineration plants in Busac Foret, France, to improve combustion efficiency and reduce emissions.

We carried out the pre-installation of metal structures, cyclones, piping, and calciners. Preassembly of bag filter 40t. Construction of Cement by pass and Kiln by pass workshops . Lifting operations and installation of equipment at Heidelberg Cement’s cement plant in Busac Foret -France.

Goals:

  • Modernisation of RDF (Refuse Derived Fuel) combustion processes
  • Improving exhaust gas composition
First Stage - Planning icon

Stage 1 (Planning)

  • Review of existing RDF incineration processes
  • Identify areas for improvement
  • Develop a retrofit plan
Second Stage - Execution icon

Stage 2 (Execution)

  • Implementation of the modernisation plan
  • Testing and evaluation of new processes
  • Operator training

Results:

  • More efficient combustion of RDF
  • Reduction of harmful emissions
  • Better compliance with environmental standards
  • Increased energy efficiency

Key moments:

  • Construction of a 70 m tower
  • Pre-assembly of equipment -Towers, Balconies, Calcinators, Metal structures for the tower
  • Plant shutdown
  • Dismantling of old cyclones calciners and machinery
  • Installation of new equipment finishing operations
  • Construction of Cement By Pass Unit
  • Construction of Kiln By Pass Unit
I'm pleased with VMBD's expertise in the retrofit project for our RDF incineration plants. Their precision in tasks like pre-installation of structures, bag filter assembly, and workshop construction was commendable. VMBD's commitment to safety and efficiency was evident in lifting operations and equipment installation. Their valuable contribution strengthened our plant's efficiency and sustainability. We appreciate their professionalism and look forward to future collaborations.
— Pierre Dubois, Heidelberg Cement's plant, ManagerHeidelberg Cement's plant in Busac Foret is a flagship facility dedicated to advancing cement production with a strong focus on sustainability and efficiency. Recently completing a successful retrofit project, the plant, under experienced leadership, prioritizes innovation to enhance combustion efficiency and reduce emissions. This reflects the plant's commitment to environmental responsibility and aligns with Heidelberg Cement's broader mission for excellence and sustainability in the cement industry.

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